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Robotic Welding Development of Stainless - Case Study

Robot 2Challenge:

To improve the output of welded stainless products.

Solution:

To make needed changes to the weld joint a new weld program was written, and changes were made to the weld joint design. This allowed the process to weld faster with less heat input

Reason:

Stainless heat exchangers were being robot welded and the defect rate and cycle time was higher then designed. The goal was to improve quality while not sacrificing the output

Result:

After several months of joint efforts with our customer, a welding program was developed which not only improved quality, but improved throughput by 30%. In addition, the material thickness was cut by 50%, reducing the cost

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