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Defect Free Manufacturing - Case Study

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Error Proof Machine

 

Challenge:    

To produce one million plus pars per year that were defect free.

Solution:

Hornet designed and built an error proof machine which utilizes lasers to detect component presence.

Goal:

100% Error Proofing and Defect Free Parts.

Reason:

In a high-volume automotive welding environment, the permissible defect rate is zero parts per million. This requirement exceeds human capability. The use of automation was required.

Result:

Hornet has produced one million plus parts defect free

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Why Choose Us

When you absolutely, positively have to get it right the first time, on-time, on-budget, choose Hornet:
  • Quality & Customer Service
  • Improve YOUR Profitability
  • Development & Prototyping
  • High & Low Volume Production
  • Degreed Welding Engineer
  • Stainless Steel Capability
  • Boiler Stamps/Approvals
  • Certified Welding Engineers
  • In-house Processes
  • Trouble Shoot & Repair Capability
  • Warranty & Insurance Service
  • Complexity of Parts
  • Code Shop

Welds & Fabrications for:

  • Boilers
  • Oil & Gas
  • Automotive
  • Chemical
  • Acids & Caustic Substances
  • Filtration
  • Military
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