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Defect Free Manufacturing - Case Study

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Error Proof Machine



To produce one million plus pars per year that were defect free.


Hornet designed and built an error proof machine which utilizes lasers to detect component presence.


100% Error Proofing and Defect Free Parts.


In a high-volume automotive welding environment, the permissible defect rate is zero parts per million. This requirement exceeds human capability. The use of automation was required.


Hornet has produced one million plus parts defect free

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Hornet’s Certifications

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Why Choose Us

When you absolutely, positively have to get it right the first time, on-time, on-budget, choose Hornet:
  • Quality & Customer Service
  • Improve YOUR Profitability
  • Development & Prototyping
  • High & Low Volume Production
  • Degreed Welding Engineer
  • Stainless Steel Capability
  • Boiler Stamps/Approvals
  • Certified Welding Engineers
  • In-house Processes
  • Trouble Shoot & Repair Capability
  • Warranty & Insurance Service
  • Complexity of Parts
  • Code Shop

Welds & Fabrications for:

  • Boilers
  • Oil & Gas
  • Automotive
  • Chemical
  • Acids & Caustic Substances
  • Filtration
  • Military
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